david kern – CameraCourage

October 17, 2012October 23, 2012

Lands End Hill Climb

After an incident at Pikes Peak I really wanted to just get in a car again. I wanted to get in the co-drivers seat and I wanted to do it sooner rather than later. I never really developed a fear after the crash, but I just wanted the opportunity to just get back in the car and do the job again. I was chatting with Dave Kern around the time of Pikes Peak and he mentioned that Allison, his wife and codriver may be out of town during the Lands End Hill Climb. This is a race that is part of the Colorado Hill Climb series put on by the CHCA. So I looked forward to that opportunity.
As time passed Dave realized that Allison didn’t have a conflict after all and I was debating on whether or not I would go to spectate when he and Allison competed. Dave had different plans. He had his ears open and found me a seat after all.

Last year I went up to Bridgestone Winter Driving School with Dave and several others and we had a fun day out on the track. Among the others was Aaron McConnell and Roger Matthews. I had met Aaron several times before but I only met Roger the night before we went to play on the track. At Lands End, Aaron had the opportunity to pilot the Suba Performance Rally car and Roger was debating on whether or not he should bring out his car. Dave described his car to me over the phone as “one pissed off bunny” and mentioned that Roger didn’t have a codriver for the event. I took that opportunity. I knew Rogers demeanor and personality, but not his driving style. I did know a bit of his history, Rally America stage events as well as Pikes Peak were on his resume and I felt pretty comfortable with the person I had met nearly a year before so I loaded up and headed out to Grand Junction to run the event.

Lands End is part of the CHCA series. The format is a two day format. The first day is dedicated to practice. A full day on the mountain with as many runs as everyone can get in from about 8 am till about 4 pm. We ended up with 3 runs of the full course. On day two, it is race day. You get two runs and you need to make them count.

Our class was small. The Kerns were the only other 2wd Rally car in our class. The AWD rally class was a bit more populated but the main classes were the Open wheel, stock car and truck classes. We ran strong for the little rabbit and we pushed it hard. In the end we were second and we had a couple really good, clean runs.

Since I have managed to destroy all of my GoPro’s we didn’t have the best setup for some of our video, however, we did manage to get video from almost all the rally cars as well as Joel Yust in order to throw together a quick compilation video. Enjoy! Thanks also to Joel Yust for that photo on this page!

Side note, check out this last minute camera mount that we threw together with a discarded Iced Tea bottle..

June 19, 2012September 7, 2012

As the Days blur to Nights

It has been an incredibly busy time in the life of Josh McGuckin. With two races coming up fast and two cars that seem like they will never be finished it has been a rush to try to make all the parts and assemble everything.

With Project Baja we need to have a running car that is ready to race by, gulp, July 7th. Holy crap that is way too soon and we are having terrible luck with parts right now. Shipments are being sent to the wrong place, the wrong unit, sent back, or they are simply delayed. It is very stressful right now, but we are pushing forward to make that car happen.

We have been fairly fortunate to have some good folks stop through the shop. Emme Hall was one of our recent guests. She was ready with her work boots on and we showed her how to make sparks the PB&J way.

Because we can’t seem to get enough punishment, we were offered a slightly larger work space which we have accepted! This sounds great and really, it is great. It is just really bad for timing. Our new space is about 150 ft away from our current space and we have to move in this week. THIS WEEK! HOLY CRAP! Last night we were down there throwing a bit of epoxy on the floor to clean it up a bit and make it easier to clean in the future. Tonight that will finish up and tomorrow we are putting in Pallet racks to create better more usable storage. All that time we are also working on the car, so there will be a bit of a rotation of people doing many things at a high rate of speed…

Of course if you know me you know that I have been helping out the RaceKern team for a while as well. I can’t just abandon them and even though I have helped out a lot less than I have in years past I am still down there helping whenever I can. The Kerns are gearing up for Pikes Peak again. When is that again? Oh yes, that is July 4th-8th. Oh and when is testing again? FRIDAY! Holy CRAP. Seriously, how does all of this stuff get jammed together!?

So the EVO (aka EVIL) is still in many parts, but it does run now. It has suspension, tires, wheels, engine, exhaust and more! What doesn’t it have? Basically, it has no body panels from the front quarters back. Yeah, that is a lot. However parts are popping off molds, fasteners are flying about this way and that and hopefully this thing will be bolted together by Thursday… Wow, that seems so close and wow there is so much left to do!

Late nights are pretty common these days and I am sure that sleep will become more and more rare as the month wears on.

We’ll be back at it again tonight, Keep your eyes peeled for new posts soon and listen to this engine sing for a quick minute before you run away!

May 12, 2012September 7, 2012

A little distraction

There is so much to do on all these cars and you hardly have time to stop and smell the roses. Well, as we were tinkering the other night we noticed a bit of nature had decided to watch us. This little guy decided to stop by and check in. He was resting peacefully till, of course, I had to get to close. He didn’t run however, he just kept his eye on me as he continued to hold his ground.

May 9, 2012September 7, 2012

Kern Racing’s Evo build for 2012

With a build of my own this year has been a bit hectic. Trying to manage my time while being committed to building and helping with the Kerns cars has been quite an undertaking. I am sure Dave would love more help, but this year sleep is a consideration…

So last year on the mountain was quite an effort by Kern Racing. They have been pushing it to the limit and as they say, if you aren’t crashing you aren’t getting better. Well, they did crash last year, then they finished 4th. Yes, that is pretty impressive considering they sat on the guardrail for 35 second, then raced 6 miles on a missing tire and a busted shock! At the end of the race last year their car looked like this.

So when they assessed the damage the realization was that the body work needed to be done and that means that there needs to be some thought into the future of the car. The race is all pavement in 2012, so the car will need to be wider, the tires will be bigger and it will need to be ready to accept them. So how about we modify the overall width of the car with a widebody kit? Well, if you are going to do that, then why not lighten the car by removing the rear doors? And if you are going to do that, why not make the entire body out of carbon fiber? Well that is what the plan boiled down too and they are in the midst of making that happen.

Dave got started on the car by ordering up a stock widebody kit and we got crackin on getting that installed. You can check out all the details of the assembly on RaceKern.com

With all the body work in progress I took a day or two to stop down and work out the details. It is a lot of work doing all the bondo work for a job like this but we got it to race car quality and we’re pretty happy.

Once it was all finished up a good waxing went down we made a mold of one side of the car. This is a big panel and we are glad to get through it without any issues.

With the mold curing still and the polyester resin still stinking up the place we rolled the car on over to the lift and started cranking away on other projects. We switched out the rear suspension, the rear brakes and installed the new front fenders. Then we cranked on the new beefy rear sway bar and looked at the front brakes only to realize we didn’t have the right wheels nearby to fit over the rotors.

So we worked on a plan for the rear wing mounting, we worked on a plan for the new front splitter and we called it a day. Tomorrow we will meet with John Wanberg. John was my professor at Metro and he is getting a bit giddy to make really cool composite projects happen. Tomorrow we are talking aero elements and primarily the splitter. I am looking forward to see what he comes up with!

April 24, 2011September 7, 2012

CORE with the Kern’s

It’s all part of building a race car. Nothing works perfectly the first time around. Ask Rhys Millen. They built a million dollar car for Pikes Peak last year and without enough testing they had issues with the wing, the transmission and on and on. Well, for the Kern’s it isn’t that different. Each test has revealed a problem. The first showed some issues with the diff. The second test showed some issues with the suspension and between those tests we had some issue with the oil pump.

Yesterday we headed out to CORE and we tested again. 11-2:30 with only a few stops that were each under about 10 minutes. About 3 hours of running at 80-100% (except when I was driving that was probably more like 50%!) This thing is proving itself! The engine runs strong, very strong! The transmission is working nicely and the suspension is nearly dialed. One more switch around with valving and possibly a bit of a change on the rear spring rate and this thing should be ready for whatever you can throw at it.

Check out some video from the day and don’t forget to check out RaceKern.com for updates from the Kerns