Pikes Peak, 2011

First off, I have to say, it is substantially harder to “cover” PPIHC and also help as a half assed crew member than I anticipated… but… Oh well all 17 of you that read this will just have to deal with the lack of photos!

I arrived on Tuesday evening and rolled down to see a pretty relaxed looking Dave and Allison Kern. Sitting down to dinner, taking a moment away from the car. This was already starting out quite a bit different than the 2010 season for them. Now don’t think for a second that there wasn’t anything to do, that everything was done. This is racing and everything is NEVER done! After a bit of dinner tending to the details began. Final adjustment of the front splitter using prefabricated mounting hardware (doorstops from home depot) finalizing venting locations and mounting for the front brakes and on top of that we had a few cameras to mount and well… some decals to install!

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The work continued until nearly 11 since we also did a few things to another competitors car. Tom of Wright Group Event Services. They are a sponsor of Dave and Allison’s car and, he has an evo too, which made fitting the Kerns spare exhaust onto it that much easier.

Once both cars were buttoned up we packed it in and practice began. 2:30am is a tough time to wake up, but I managed and got onto the mountain. There is definitely something awesome about that mountain. Sitting there waiting for the sun to rise from 12k ft is a beautiful sight that I can’t get enough of. This year I am shooting primarily VIDEO. yes, you may have seen shots from last years effort with Spencer and Jimmy, but this year I am doing my best to shoot some exterior shots and I will be putting together something with the onboard footage we will have very soon. Definitely check back, it should be pretty awesome.

Dave wEvo lifestyle

After practice we shot a few shots on the mountain for the Kern’s Promo use. Allison was already in her street clothes so she decided to sit out the photoshoot.

Dave wEvo

The Kerns headed out for more testing and tuning at PPIR. Dialing in suspension settings, tire pressures etc. This is critical. It is amazing to think about how much work goes into a race week. The spectators come home, exhausted, crash for a few hours and then venture back into the world, the racers, well they are constantly working. tweaking, tuning and when all that is done… cleaning! I joined them to help out any way I could. To be honest I was mostly in the way this time. AMS tuners Mitch and Martin were there turning wrenches, recording data, doing math. Lots of stuff that I just simply didn’t want to mess up so I stepped back and observed. At the end of the session Dave told me to hop in and took me for a ride. Wow that thing is fast. I can’t say that I have experienced that kind of speed in a vehicle that was designed to stay on the ground!

Day two came and went as well. The upper practice section of the course is the most freshly paved section. Many have been wondering what it is going to do to the race and honestly it is kinda interesting. The biggest problem with the paved sections? Well that would be the dirt! Race cars use ALL of the track so kicking up a bit of dirt here and there is pretty common, On a dirt surface you have a speed and a constant surface. On pavement this dirt from the sides of the road that ends up on the middle of the road turns the road to “unpredictable.” You can’t just trust that the car is going to take what you throw at it because you may be throwing it at pavement and you may throw it at marbley gravel. You just can’t know. This bit a few folks in the butt today, we watched several take some quick trips off course, but I don’t believe any were serious crashes.

I don’t have as many photos as normal, but here is a quick shot or two from the end of today.

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Of course I have one quick video clip from today. I happened to get a quick shot of Bill Caswell rallying a corner up high at Gravel pit today!

In other news, Photographer Joel Yust has been developing new salsa to test the mettle of teams on the mountains. Grant, from SCR Performance stepped up to the plate. “A half an hour later and it got hot in my mouth again!”

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Check back for more very soon!

Savannah Rickli on Fox

Yes, that is right, the 17 year old, youngest competitor on pikes peak, mini driving, highly motivated and driven young lady has made it onto the news for Pikes Peak. They are calling her the Teen Queen of the mountain. I was up at PP this weekend and did a bunch of video and was able to help out Savannah and her codriver Rebecca Greek with a bit of video for their news coverage. Check out the news coverage here at Colorado Connection’s Website I shot basically everything that was not onboard footage

Here is a quick shot of their car last year (I only shot video so far this year)

PPIHC 2011 Practice day

Every year I head up to Pikes Peak to follow the Pikes Peak international Hill Climb. This is one of the most incredible races in the world. It is followed regularly by people across the globe and competitors are frequently coming in from everywhere in order to challenge the mountain.

This year I was able to head up to check out the practice day. Each year they have one practice weekend for teams that are willing and able to pay an additional fee to get some practice on the road. This is great because they get to run a half of the road at a time rather than 1/3rd of the road during the race week. You only ever can run the full road on race day, one time a year… this is part of the addiction!

Pikes Peak, 6-4-11

This race is pretty incredible, you have the opportunity to experience one of the most incredible views, a sight from 14000 ft with the sun rising and the landscape turning from shadows to colors is pretty fascinating to watch. As you stand on the mountain the cold wraps around you, it always is colder than you think. How could it be 20 degrees when it is 90 down in town? Well, you never know what the mountain will dish out!

Each year I have put together a bit of video from the events. This Year is no different. Here is a quick teaser from today, but keep checking back. I will be making another video after the race this year that I hope will show off a lot of the race.

Carbon EVO Dash | Part 2

I don’t know why I forget this stuff, but I am remembering how much work making a mold is… Yeah. It is one of those things that I remember when I really think about it, but when I haven’t done it for a while I convince myself that it will just take a few hours.

If you haven’t seen part one of this build check it out here. This time I have been going layer after layer, working my way up and trying to get a nice smooth final product. There have been some tricky parts like the airbag area and the vent holes. In addition the portion that I have made with foam is a bit tricky as well, occasionally when you get beyond the bondo layer you find out what happened very quickly when you hit the soft foam! I reached a point where I needed a much better visual indicator of what was going on. So I had to put a coat of glossy paint on in order to see the lines better than I could with the flat primer. So I chose a red paint and painted it up. It gave away some issues immediately. There were some sanding marks that were a bit deeper than anticipated, some waves that I needed to sort out and basically it just did exactly what it needed to do.

Carbon EVO dash project

Carbon EVO dash project

Carbon EVO dash project

So I did a full wet sand on the part and really smoothed it out. some spots got all the way back to bondo again through the paint layer and the primer layer. Once I got it all smoothed out another layer of glossy red and WOW! what a difference! It looks very good right now. There are a few little imperfections, they are all pits and will actually be easier to fix in the mold itself so I am going to leave them and sand them out of the final mold.

After the mold was fully prepped we took aluminum tape to create the rest of the part. Basically the part needs draft, so using the tape is much faster and easier to shape for portions of the mold that we don’t care about. Plus it doesn’t really stick to the fiberglass, so that helps as well.

Carbon EVO dash

Carbon EVO dash

Carbon EVO dash

I believe that there will be two more parts to this project, one more for the mold making and one more part for the final part that we pull off the mold. Check back soon!

Carbon EVO Dash… Part 1

Well, I always find my way into various projects. It is funny, the more things you say yes too the more that you can learn. So with that in mind I set off to make a new dash for the Kern Racing Pikes Peak EVO.

For those of you not familiar with this car, I have built a few parts for the Kerns already. Last year I worked on their Aero Package and in the last few years the Kerns, piloting this car, have held the record for the Time Attack 4wd class at Pikes Peak. This team is unstoppable with the proper equipment and I am happy to be able to help them with their quest.

This year they are switching to Pikes Peak Open. This allows them a few more options in lightening the vehicle. Weight is a huge advantage in racing. Lotus has a saying “performance through light weigh” this saying just means that you don’t need as much power if you have less to move. So with the new possibilities every option needs to be considered. So Dave has been working on ideas. Remove brackets, replace windows with lexan, remove lights, remove dash…. wait. We can’t remove the dash, we need that to block reflections from the windshield. we need it to hold critical components like the speedometer and switches that we need. So instead it needs to be a composite dash of some sort. Now to give you an idea, the current dash weighs in at 38lbs. That is a lot of weight! Why does it weight that much you ask? Well, glovebox, vent plumbing, plastic bits, tabs, mounting brackets and more stuff that isn’t needed in a race car all add up pretty fast. With a carbon dash, we should be able to get that down to about 2 lbs! 36lbs of weight savings!

So to start I began with the original dash. This is to provide the form of the dash that we will end up with rather than try to duplicate it out of foam. The first steps were to mount this to a board, and begin creating the form of the underside of the dash. This dash will have a slightly different shape than the original in order to minimize material and make it very stiff and light.

Carbon Dash Project

I started shaping the foam and coating it with bondo in order to create a nice solid surface to create the mold from. Any factory dash is going to have texture to it and I needed to eliminate that texture. So coating it with bondo while starting to fill in the holes was pretty crucial. We are eliminating all of the vents on this dash except for the defrost vent. This one we will still need!

Carbon Dash Project

Carbon Dash Project

After the first layers of bondo a lot of sanding goes on, I kept smoothing this thing down so that the dash shape stays the same. I don’t want to lose the form of the dash while slathering it with all this bondo, so I figure work my way up slowly. Once I got to a point that I felt comfortable I started filling in gaps. Vents on the sides were the first stop.

Carbon Dash Project

The vent holes on the front needed to be filled next, so a piece of foam went in and bondo was applied over top. This is a bit complicated because we really want to make sure the shape holds true to the shape that the dash gives us already. The last thing I’d want is for someone to be able to identify where the vents were at one point.

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Slowly I built up layers and sanded them back to get the shape correct. Over a few attempts I got this thing pretty close.

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I am sure you can see that there are a lot of colors going on now. Primer grey, bondo (grey), glazing putty (white) and the actual dash (black). All these colors start taking away the visual cues of the lines that you are looking for when you are trying to make a part. So the best plan is always to coat it again every once and a while. get a good idea what it looks like in one color and start working hard at the areas that need improvement. I knew that I wasn’t ready to be done, but I really wanted to see where I needed to work the hardest so I did a quick coat of primer. Nice and heavy and this time I did black so it would give a good visual indicator.

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I am sure you can see that there are some inconsistencies in this thing. It isn’t perfect by any means and it isn’t perfectly straight or anything. But this is getting very close. I have a bit more sanding to do, I have a bit more bondo to do and hopefully in the next day or two I will be able to finish up this part of the project so I can start waxing it and pulling a mold off this buck. Check back for the next part. If you have any questions, post them up! I’ll try to answer them.

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Oh, notice as well, all the seams are filled, all the switch locations are filled and everything is pretty close to smooth. Details are next!

Check out Part 2 of this project here

CORE with the Kern’s

It’s all part of building a race car. Nothing works perfectly the first time around. Ask Rhys Millen. They built a million dollar car for Pikes Peak last year and without enough testing they had issues with the wing, the transmission and on and on. Well, for the Kern’s it isn’t that different. Each test has revealed a problem. The first showed some issues with the diff. The second test showed some issues with the suspension and between those tests we had some issue with the oil pump.

Yesterday we headed out to CORE and we tested again. 11-2:30 with only a few stops that were each under about 10 minutes. About 3 hours of running at 80-100% (except when I was driving that was probably more like 50%!) This thing is proving itself! The engine runs strong, very strong! The transmission is working nicely and the suspension is nearly dialed. One more switch around with valving and possibly a bit of a change on the rear spring rate and this thing should be ready for whatever you can throw at it.

Check out some video from the day and don’t forget to check out RaceKern.com for updates from the Kerns

PPIHC Video, Jimmy Olson and Spencer Steele

Well after a week on the mountain and posting GoPro’s all over two open wheel cars I had a chance to tinker with the footage we got. Unfortunately I haven’t had as much time as I’d like, but we put together a nice little video. The audio is all engine and the speed is all as it happened. It is pretty impressive to ride along and see how close they get to the edge!

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